Fiber-To-The-Home Cable Production Line – State-of-the-art Production System
Have you realized that up-to-date glass-fiber cabling setups are capable of running at velocities of up to 190 m/min? This astonishing productivity stems from advanced manufacturing solutions engineered for rapid production.
These configurations are constructed to handle various cable types, such as service cables and compact buffered wires. The streamlined form factor, typically below twenty-six meters, makes them ideal for contemporary plants.
Seamless coupling with automated manufacturing systems ensures uninterrupted functioning. Through MES/ERP connectivity, these Fiber coloring machine fabrication lines deliver unparalleled precision and efficiency. This makes them a top choice for businesses seeking to lead in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes play a vital role in addressing the increasing requirement for reliable connectivity. These configurations are engineered to produce premium fiber optic cables that power modern networks. Utilizing sophisticated techniques, they ensure accuracy and speed in each phase of the production.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system comprises a unified setup to produce FTTH drop cables. Such cables are made up of bare fibers secured with iron or FRP materials, encased in protective sheathing. Consequently, it forms a durable and efficient solution for high-speed internet connections.
The system is compatible with various substances, including PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Moreover, the four-head fiber discharge system offers accurate strain regulation, maintaining stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are reshaping the process by which fiber wires are made. Our cutting-edge machinery integrates exactness, performance, and modern advancements to yield superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9-meter Reel Accumulator | Seamless operation |
| OMRON Controllers | Long-lasting accuracy |
| ERP Integration | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| High-Speed Production | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Optimal Operator Work Level | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.